Are you looking for a faster freezing solution for foods such as meat, fish, seafood, fruits, and vegetables? Then the IQF mesh conveyor system is the solution for your business. Tan Long’s IQF mesh conveyor will help your business shorten production time, ensure uniform quality of products, and maximize profits.
Description of IQF Mesh Conveyor:
The IQF mesh conveyor (Individual Quick Freezer) is a freezing conveyor system for shrimp, fish, chicken, vegetables, fruits, and other agricultural products. When this system operates, each type of food will pass through a cold conveyor with a temperature ranging from -42°C to -38°C at an extremely slow speed to efficiently chill and freeze the food.
The freezing conveyor system is designed with a conveyor belt and a double-layered stainless steel insulated chamber to prevent heat from escaping, thereby ensuring that the product is preserved under optimal conditions. Additionally, this system will be adjusted in speed to suit the specific production requirements of each type of business operation.
Features of IQF Mesh belt:
- High productivity: Ensures high freezing productivity and low weight loss rate after freezing.
- Energy-saving: Optimized design maximizes freezing capacity on a unit of electricity consumed, combined with the ability to balance pressure inside and outside the freezing chamber to minimize cold air loss.
- Diverse goods: Can freeze various types of products, from value-added products to coated products, on the same conveyor.
- Continuous operation: No need to stop production to defrost the conveyor and refrigeration system, can operate continuously for up to 48 hours.c.
- Specialized materials: The conveyor is made of stainless steel with high thermal conductivity imported from Europe.
- Easy to clean: Designed for cleaning all parts inside and outside the conveyor, ensuring thorough drainage after cleaning.
- Strict compliance with standards: Meets hygiene and food safety standards such as HACCP/FDA, ensuring high durability and stable operation.
- Safe and user-friendly control system: Set up for food processing environments with high stability and accuracy, capable of connecting to all communication networks in the SCADA system .
Principle of Operation of IQF Mesh Belt:
The IQF conveyor freezing system uses NH3 gas as a refrigerant, pumping cold water to refrigeration coils and conveyors to rapidly reduce the temperature of the food.
- Before freezing, the food needs to be cleaned, cut into small pieces, and evenly spread on the conveyor surface.
- The product is moved through the freezing chamber on the mesh conveyor. Through the air distribution system, thousands of cold rays and cold air are sprayed directly and continuously onto the entire surface of the product. The convection airflow and good heat conduction ability of the conveyor will efficiently chill and freeze the food.
- After the freezing process, the products will be packaged and stored at low temperatures to maintain quality and preserve nutritional value.
Technical Specifications of IQF Mesh Belt:
Specification | TMF.500 | TMF.750 | TMF.1000 |
Freezing Capacity (Kg/h) | 500 | 750 | 1000 |
Product Type | Shrimp PTO, HLSO, HOSO, PD, Nobashi, flour-coated | ||
Temperature In/Out of Product (°C) | +10/-18 | ||
Freezing Chamber Temperature (°C) | -42°C to -38°C | ||
Freezing Time (minutes) | 3 to 55 | ||
Cooling Capacity (kW) | 120 | 180 | 240 |
Refrigerant | NH3, Freon | ||
Liquid supply method | Liquid pump/ LVS (low Volume System) | ||
Defrosting Method | Water/ Hot Gas | ||
Belt Type | Stainless steel mesh specialized for food | ||
Belt Width (mm) | 1800 | 1800 | 1800 |
Panel Size (mm) | 7.200L x 3.600W x 2.900H | 10.200L x 3.600W x 2.900H | 13.200L x 3.600W x 2.900H |
Insulation Panel | 125mm thick PU wrapped in 304 stainless steel
Density 40-42kg/m3 |
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Power Supply | AC 380V/ 3-phase/ 50Hz |
Advantages of IQF Mesh Belt:
Customized design to meet specific needs.
The high-speed IQF mesh conveyor freezing system by Tan Long is equipped with stainless steel mesh imported from Europe, combined with a special counter-current heat exchange method and extremely high air velocity to optimize heat transfer. This reduces freezing time and increases the efficiency of the equipment, resulting in higher overall product output within the same production timeframe.
Additionally, Tan Long’s IQF mesh belt is tailored to best suit various types of food, ensuring maximum effectiveness for both production and business.
Uniform freezing with stable temperature
Tan Long’s mesh belt IQF freezing conveyor system ensures that all products are frozen on the entire conveyor surface, freezing time is also shortened. In addition, the entire line will be automatically controlled to ensure highest efficiency.
Reduce defrosting time
The smart design of Tan Long mesh IQF conveyor ensures stable air flow inside the device, helping to reduce defrosting time of the device and significantly increase output.
Function of IQF Mesh Conveyor:
- Preserves the freshness and nutritional value of food: Thanks to rapid freezing technology, the IQF mesh system freezes each product individually, helping food maintain its structure, flavor, and nutritional value.
- Saves operating costs and resources: Compared to traditional methods, the IQF mesh freezing system saves time and resources. Using cold air to freeze products not only increases productivity but also reduces refrigeration warehouse operating costs. The system uses cold air to quickly freeze products, not only improving productivity but also reducing cold storage operating costs. In addition, with standard system quality, high durability and stable operation for many years, mesh IQF helps businesses save significantly on maintenance and repair costs.
- Meets industrial hygiene standards: Products after freezing with IQF do not stick together or stick tightly to the conveyor belt, making the process of cleaning the system easier. IQF’s special washable design also helps effectively remove bacteria and impurities, thereby ensuring food hygiene and safety.
Tan Long – Address providing quality IQF mesh conveyor belt at good prices
Are you looking for a mesh IQF freezing conveyor equipment for your business? Do you want to choose a mesh IQF system that still maintains the original product freshness, quality and texture after freezing? Do you want to optimize performance and maximize profits for your business? Then Tan Long’s IQF super-speed freezing system is the best choice for you.
Tan Long is a unit specializing in providing technical solutions, design, construction, installation and supply of high quality IQF mesh conveyor systems. Coming to Tan Long, customers are guaranteed the following benefits:
- The team of technicians will conduct surveys and advise on the design of IQF freezing systems suitable for scale and production goals.
- Quote and make transparent contracts, committing to no additional costs.
- Install the system with a complete mesh IQF line from A-Z, deliver on schedule and ensure quality.
- Detailed instructions for operating the IQF freezing system.
- Periodic maintenance of the project helps the IQF system always operate stably.
Need more advice on the design and construction services of the IQF mesh conveyor system, please contact Tan Long at hotline: (+84) 028 38494943 – 028 62937108 for detailed assistance!