Flat Bed IQF Conveyor

TECHNICAL DESCRIPTION OF FLAT IQF CONVEYOR

Outstanding technical characteristics of Tan Long freezing conveyor

• Super fast freezing of multiple items on the same conveyor belt.
• High freezing capacity, low weight loss rate after freezing
• Energy saving thanks to optimized design, maximizing freezing capacity per unit of electricity consumption along with the ability to self-balance pressure inside and outside the freezer chamber to minimize cold air loss to the outside.
• Continuous operating time, no need to stop production to defrost the belt and evaporator up to 23 hours and when needed can run up to 48 hours without stopping the conveyor belt to defrost the evaporator
• Specialized conveyor belt for freezing made of stainless steel with extremely high heat transfer coefficient, manufactured in EU
• Easy to clean all parts inside and outside the conveyor belt. Drain the floor thoroughly after cleaning.
• Design complies with HACCP/FDA standards for food hygiene and safety, high durability, stable operation, beautiful appearance
• Safe and user-friendly control system designed for food processing environment with high stability and precision, ready to connect to all communication networks in SCADA system

The product is continuously transported through the freezing chamber on a flat plate conveyor made of food-grade stainless steel. Through the air distribution system designed according to the COANDA effect, high-speed cold air jets blow directly and continuously onto the top surface of the product and the bottom surface of the conveyor. The COANDA effect quickly creates a thin layer of ice around the surface of the product, thereby reducing water loss and preventing product deformation. The COANDA effect combined with the high heat transfer coefficient of the conveyor makes the freezing process quick and uniform.

Freezer chamber insulation panel

Wall and ceiling panels are insulated with 125mm thick polyurethane, density 40-42kg/m3, sprayed with high pressure sprayer.

• Wall panel: Inside covered with 0.6mm thick SUS 304 stainless steel, outside covered with 0.8mm thick SUS 304 stainless steel with anti-scratch tape.
• Ceiling panel: Inside covered with 0.6mm thick SUS 304 stainless steel, outside covered with 0.6mm thick SUS 304 stainless steel with anti-scratch tape.
• Base panel: The inside is covered with 1.2mm thick SUS 304 stainless steel, the outside is covered with 0.6mm thick SUS 304 stainless steel, cast and welded seamlessly, waterproof. The IQF base is sloped enough to drain water thoroughly during cleaning.
• Doors for cleaning and performing repair and maintenance work

The door is insulated with 125mm thick polyurethane, density 40-42kg/m3. Both sides of the door are covered with 0.8mm thick SUS 304 stainless steel covered with anti-scratch tape. The door lock and hinges are made of SUS 304 stainless steel or plastic. The door is equipped with silicone gasket, anti-snow heating resistor and lock with anti-lock mechanism.

Conveyor

Using flat conveyor belt specialized for seafood processing industry, made of stainless steel with high thermal conductivity, meeting the most demanding food hygiene and safety standards.

Condenser

The evaporator uses stainless steel or copper heat exchange tubes and aluminum fins depending on the refrigeration system. The technical parameters of the evaporator are calculated and selected in the most optimal way to ensure high heat exchange efficiency, continuous operation for a long time, saving energy costs. The evaporator is provided by famous suppliers such as Guntner, Thermofin, Kelvion (EU).

Evaporator fan

Fans are made of aluminum alloy, high performance, low energy consumption, supplied by Ziehl-Abegg or Rosenberg of Germany.

The fan motors are specially designed for IQF, with IP56 standards for complete insulation and moisture resistance. The motor housing is covered with a special protective layer that helps them operate durably in low temperature environments. The motors are supplied by ABB or WEG.

Control cabinet

The control cabinet is made of rust-proof stainless steel, has moisture-proof and waterproof functions. Equipment and components come from famous brands from the EU, USA or Japan such as Rockwell, Schneider, Siemens ABB and Mitsubishi.

Tan Long - A reputable unit for consulting, designing and installing flat IQF conveyor belts

If you are looking for a supplier flat IQF conveyor equipment If there is reputation, you can refer to it. Tan Long. Tan Long is a unit providing complete services in construction, installation, and system supply. IQF conveyor with high quality. Come to Tan Long, customers will enjoy the following benefits:

• Get dedicated advice.
• Our team of technicians will conduct a survey and provide product advice. IQF freezer conveyor according to scale and production goals.
• Quick quote, transparent contract, commitment to no additional fees.
• Construction, Installing complete flat IQF conveyor system, delivery on schedule and quality assurance.
• Regular maintenance helps the conveyor system always operate stably.

Need detailed advice on the service Design and installation of flat IQF conveyor, please contact Tan Longg via hotline (+84) 933357058 for quick support.