IQF Mesh Conveyor

TECHNICAL DESCRIPTION OF IQF MESH CONVEYOR

Outstanding technical characteristics of Tan Long freezing conveyor

• Super flash freezing of a wide range of products including value-added products and breaded goods on the same conveyor.
• High freezing capacity, low weight loss rate after freezing
• Energy saving thanks to optimized design, maximizing freezing capacity per unit of electricity consumption along with the ability to self-balance pressure inside and outside the freezer chamber to minimize cold air loss to the outside.
• Continuous operating time, no need to stop production to defrost the belt and evaporator up to 23 hours and when needed can run up to 48 hours without stopping the conveyor belt to defrost the evaporator
• Specialized conveyor belt for freezing made of stainless steel with extremely high heat transfer coefficient, manufactured in EU
• Easy to clean all parts inside and outside the conveyor belt. Drain the floor thoroughly after cleaning.
• Design complies with HACCP/FDA standards for food hygiene and safety, high durability, stable operation, beautiful appearance
• Safe and user-friendly control system designed for food processing environment with high stability and precision, ready to connect to all communication networks in SCADA system

Freezing principle

The product is continuously moved through the freezing chamber on a mesh conveyor belt specifically for food. Through the air distribution system, high-pressure cold air jets blow directly and continuously onto both the top and bottom of the product. These cold air jets circulate at high speed, continuously breaking the heat layers surrounding the product. This allows the cold air jets to directly contact and penetrate deeply into the product. Therefore, the product freezing process takes place very quickly, helping to preserve cell structure, reduce dehydration, and save operating energy.

Freezer chamber insulation panel

Wall and ceiling panels are insulated with 125mm thick polyurethane, density 40-42kg/m3, sprayed with high pressure sprayer.

• Wall panels: The inside is covered with 0.6mm thick SUS 304 stainless steel, the outside is covered with 0.8mm thick SUS 304 stainless steel with anti-scratch tape.
• Ceiling panel: The inside is covered with 0.6mm thick SUS 304 stainless steel, the outside is covered with 0.6mm thick SUS 304 stainless steel with anti-scratch tape.
• Background panel: The inside is covered with 1.2mm thick SUS 304 stainless steel, the outside is covered with 0.6mm thick SUS 304 stainless steel, cast and welded seamlessly, waterproof. The IQF floor is sloped enough to drain water thoroughly during cleaning.
• Doors for cleaning and performing repair and maintenance work

The door is insulated with 125mm thick polyurethane, density 40-42kg/m3. Both sides of the door are covered with 0.8mm thick SUS 304 stainless steel covered with anti-scratch tape. The door lock and hinges are made of SUS 304 stainless steel or plastic. The door is equipped with silicone gasket, anti-snow heating resistor and lock with anti-lock mechanism.

Conveyor

Using specialized mesh conveyor belts for seafood processing industry, made of stainless steel with high thermal conductivity, meeting the most demanding food hygiene and safety standards.

Condenser

The evaporator uses stainless steel or copper heat exchange tubes and aluminum fins depending on the refrigeration system. The technical parameters of the evaporator are calculated and selected in the most optimal way to ensure high heat exchange efficiency, continuous operation for a long time, saving energy costs. The evaporator is provided by famous suppliers such as Guntner, Thermofin, Kelvion (EU).

Evaporator fan

Fans are made of aluminum alloy, high performance, low energy consumption, supplied by Ziehl-Abegg or Rosenberg of Germany.

The fan motors are specially designed for IQF, with IP56 standards for complete insulation and moisture resistance. The motor housing is covered with a special protective layer that helps them operate durably in low temperature environments. The motors are supplied by ABB or WEG.

Control cabinet

The control cabinet is made of rust-proof stainless steel, has moisture-proof and waterproof functions. Equipment and components come from famous brands from the EU, USA or Japan such as Rockwell, Schneider, Siemens ABB and Mitsubishi.

IQF Mesh Conveyor Technical Parameters Table

Tan Long - Address providing quality IQF mesh conveyor belts at good prices

Are you looking for an IQF mesh freezing conveyor for your business? Do you want to choose an IQF mesh system that still retains the original freshness, quality and texture of the product after freezing? Do you want to optimize performance and maximize profits for your business? Then Tan Long's IQF super-fast freezing mesh conveyor system is the best choice for you.

Tan Long is a unit specializing in providing technical solutions, design, construction, installation and supply of high quality IQF mesh conveyor systems. Coming to Tan Long, customers are guaranteed the following benefits:

• The team of technicians will conduct a survey and advise on the design of an IQF freezing system suitable for the scale and production goals.
• Transparent quotes and contracts, committed to no additional costs.
• Install the complete IQF mesh system, deliver on schedule and ensure quality.
• Detailed instructions for operating the IQF freezing system.
• Regular maintenance of the project helps the IQF system always operate stably.

For further consultation on design and construction services for IQF mesh conveyor systems, please contact Tan Long via hotline: (+84) 933357058 for detailed support!

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