Panel not only helps with heat insulation and soundproofing but also helps save costs and installation time. However, to achieve optimal efficiency, construction must be carried out properly and professionally. This article, Tan Long will guide you how to construct panel From basic to advanced, helping you master the process and avoid common mistakes.
What is an Insulated Panel?
Insulated panel, also known as partition panels or ceiling panels, is a popular material in construction thanks to its heat resistance, sound insulation, and fire resistance.
Panel has 3 layers: The outer layer is corrugated iron or stainless steel, the middle layer is heat-resistant and fire-resistant material, and the inner layer is also corrugated iron or stainless steel. Investors can choose the appropriate core material according to their needs, ensuring insulation efficiency and safety for the project.
Prepare materials and equip tools when constructing Panel wall panels
How to construct Panel Insulation, you need to prepare the following materials and tools:
- Panel wall: Ensure sufficient quantity Panel for interior and exterior walls, uniform in thickness and cut to the required size of the project.
- Construction tools: Including drill, screwdriver, panel screw, measuring tape, saw, cutter, labor protection equipment, and ladder.
- Necessary accessories: Including U, V, H aluminum bars, corner pieces, corner posts and other accessories to support installation.
Construction process of exterior wall panels
Phase 1: Completing the frame
- Welded steel box to create longitudinal and transverse frames, usually using purlins or iron frames.
- Ensure the flat surface and exact size as required by the Panel wall.
- When the frame is installed properly, the construction of the Panel wall will be easier.
Phase 2: Install the waterproof Z-foot
Install the louvers and Panel legs to the correct height and dimensions as per the drawing.
Phase 3: How to construct the panel, install the panel wall
- Select Panel correct size and installation position. Use screws and bar to fix the panel to the frame.
- Make sure to use the correct type of screw and the correct mounting position to avoid affecting the quality of the Panel.
- Mark the exact position of the screws on the frame to avoid mistakes and maintain aesthetics.
- Panel Installation into the correct position, screw through the panel to fix. The distance between screws should be 3m, the smaller the distance, the more secure the Panel.
- Combine the Panel together with male and female clamps, screw fixed at the foot positions.
- For high locations, use care when handling to avoid scratches or damage. Panel.
- Perform the joint slowly, in the correct direction and with the 100% joint, avoiding strong pressure or deformation. Panel.
- Locate main door, side door, and windows, mark and cut Panel to leave adequate clearance. Use appropriate door type to ensure aesthetics.
Phase 4: Finishing the cladding
- Use fittings to join panels at corners, joints, and gaps between two Panel.
- Install aluminum Panel accessories at corner or mid-point positions to ensure no gaps and increase the solidity of the structure.
Step by step process of constructing interior wall panels
Phase 1: Complete the frame with U, V accessories
- Install the frame and U-bars on the floor and ceiling at the pre-marked locations.
- Screw the frame firmly to the wall, making sure the frame fits the size of the Panel to create stability.
Phase 2: How to install the Panel, door and apply silicone glue
- How to construct Panel into the U-frame installed in the previous step.
- Continue to install the Panel otherwise, make sure they are connected together via the male and female connectors.
- Screw into the connector position, ensuring accuracy so as not to affect the quality of the project.
- Combine the Panel Slowly, making sure the seams fit together completely. Avoid using too much force to avoid deformation. Panel.
- Use aluminum accessories to reinforce corners and gaps between Panel.
- Install the Panel doors in the determined locations, mark and cut the Panel to leave appropriate gaps.
- Check the screws on the aluminum fittings carefully to ensure they are secure.
- Apply silicone glue at panel joints and wall joints to prevent gaps and ensure construction quality.
- Complete construction and cleaning, then can be put into use immediately.
Step by step process of ceiling panel construction
Phase 1: Site survey and preparation
Determine the ceiling installation location and check the direction of the purlin to know which direction to hang the T-bar for the ceiling.
Phase 2: Hanging the rod
- Measure and determine the ceiling height. From the roof purlin, drill holes or use clamps to hang the rods in the determined direction, ensuring the correct height. Depending on the purlin structure, decide to distribute the rods thickly or thinly.
- The bottom of the rod will be connected to a turnbuckle to adjust the height and hang the T-bar to support the ceiling panel.
Stage 3: Hanging the T-Bar
- Hang the T-bar from the turnbuckle and adjust to achieve the desired height.
- T-bars are installed perpendicular to the purlin direction to evenly distribute the load of the ceiling panel to the roof purlin structure. The distance between T-bars is usually 1.6m - 2.3m, depending on the load bearing requirements.
- Cover the aluminum V-bar and C-bar at the joints between the Panel and the wall, ensuring they are precisely aligned.
Phase 4: Panel Installation
- Install the panels into the frame, connecting them with male and female clamps to ensure firmness.
- Use rivets to connect the Panels to the aluminum T-bar below.
- Reinforce the Panels with T-bars using V or glue, creating a solid ceiling block.
- Finally, peel off the protective plastic on the surface of the Panel and clean the construction area.
Common types of panel walls on the market
Currently, there are many types of Panel partitions widely used, each type has its own characteristics, features and is applied in different projects.
1. EPS Panel Wall
Standard size:
- Width: 1150 mm
- Length: As required
- Thickness: 50 – 150 mm
- Sheet thickness: 0.376 mm – 0.526 mm
- Density: 8 – 14 kg/m³
Corrugated iron material:
- PET color coated steel
- Galvanized steel
- Stainless steel
Insulation core: Polystyrene
2. PU Panel Wall
Standard size:
- Width: 1150 mm
- Length: As required
- Thickness: 50 – 150 mm
- Sheet thickness: 0.376 mm – 0.526 mm
- Density: 35 – 40 kg/m³
Corrugated iron material:
- PET color coated steel
- Galvanized steel
- Stainless steel
Insulation core: Polyurethane (PU)
3. PIR Panel Wall
- Using Polyisocyanurate (PIR) insulation material, developed from PU insulation board.
- Good fire resistance and excellent insulation.
- Environmentally safe, does not produce toxic gases.
Structure: Consists of 3 layers: 2 outer corrugated iron layers and 1 inner insulation core.
4. Rockwool/Glasswool Panel Walls
Structure: Consists of 3 layers: Corrugated iron - Rockwool or Glasswool panel - Corrugated iron.
Advantage:
- Good sound and heat insulation.
- High water resistance thanks to mineral fiber structure containing many air cells.
- Each type of Panel has its own characteristics, helping to suit different needs in construction and maintenance.
Advantages and disadvantages of Panel compared to other construction materials
Advantages of Panel Walls
- How to construct the panel: Easy to assemble, speed up construction progress.
- Cost savings: Light weight, reducing foundation reinforcement costs.
- Soundproofing, heat insulation, fireproofing: The 3-layer structure helps the Panel have good sound insulation, heat insulation and fire resistance.
- Durable and strong: High strength, high adhesion, ensuring durability.
- High aesthetics: Compact design, easy to arrange furniture.
- Environmentally friendly: No mold, termites, and clean construction.
Limitations of Panel Walls
- Heat resistance limit: Some types can only withstand temperatures from 35-75°C.
- Poor horizontal resistance: Not flexible for architecture with many angles.
- Weak waterproofing: Not suitable for baseboards or places exposed to water.
Things to note when implementing standard Panel wall construction
To ensure the construction is on schedule and with high accuracy, the following points should be noted:
- Follow the instructions how to construct panel from the product manufacturer is an important factor in the construction process.
- Choose the type of panel wall that suits the specific requirements of the project.
- Each type of panel has detailed installation instructions, which must be strictly followed to ensure product functionality and efficiency.
- Avoid improper installation as this may reduce the effectiveness and efficiency of the product.
- Prepare all necessary accessories such as screws, screw guns, aluminum accessories before construction.
- Ensuring that the partition panels are assembled in a straight line not only makes the construction process easier but also enhances the aesthetics of the project.
- Carefully calculate factors affecting the panel wall such as environment and thermal expansion before starting construction.
Should I do the panel construction myself?
How to construct the panel It is quite simple and does not require much complicated equipment. You can do it yourself in the following cases:
- Adjust or change the partitions in the room.
- Repair or replace old, damaged partitions.
- Create more space with new partitions.
For simple jobs, you can do it yourself. However, for large projects or projects with high technical requirements, you should ask a professional contractor to ensure quality.
