Dong Thap is known as the catfish and mango capital of the Mekong Delta region, with a commercial catfish production exceeding 500,000 tons per year, concentrated in... Sa Dec, Thanh Binh, Hong Ngu, Cao Lan, along with the famous Cat Chu and Cat Hoa Loc mango orchards in Cao Lanh, Lap Vo and processed products from Thap Muoi lotus. To meet the stringent export standards for pangasius fillet to the US (USDA) and Europe (BRC), and to keep mangoes fresh for the Japanese and Korean markets, investing in an internationally standardized industrial cold storage complex is a prerequisite.
Tan Long Refrigeration and Electrical Engineering Joint Stock Company We are a leading and reputable EPC general contractor, specializing in design consulting and construction. Deep-freezing cellars for catfish, cold storage facilities for seafood, and cool storage for fruit preservation in Dong Thap.. We apply modern refrigeration technology standards, fire-retardant PIR panels (B1/B2), and a 24/7 SCADA monitoring system to optimize operating costs.
1. The Intensive Refrigeration Needs of Two Key Industries in Dong Thap Province
- Pangasius fillet for export (Sa Dec, Thanh Binh, Hong Nguy): After filleting and glazing, the product must be ultra-fast frozen via IQF conveyor belt or blast freezer. -35°C to -40°C For 45-60 minutes, allow the core temperature to reach -18°C. Then, transfer to a freezer storage facility. -22°C to -25°C, humidity 85% – 90% to prevent freezer burn.
- Chu Cat Mango & Hoa Loc Mango from Cao Lanh: After steam heat treatment (VHT) to kill fruit flies, mangoes need to be stored in a cold storage facility to lower their core temperature. +10°C to +12°C, with humidity of 85% – 90% To keep the stems fresh and green, and free from anthracnose throughout the export transportation process.
- Thap Muoi lotus seeds and lotus roots: We need a cold storage facility. +2°C to +5°C To keep lotus seeds fresh, white, and crispy, preventing them from turning black and fermenting into a sour paste.
2. Technical Specifications Table for Specialized Storage in Dong Thap
| Processed goods | Chamber temperature range | Relative humidity (RH) | PIR Panel Enclosure Standards | Preservation objectives |
|---|---|---|---|---|
| Air-cooled pangasius fillet freezing chamber | -35°C to -40°C | High-pressure convective air | PIR panel 150 – 200mm | Meets US FSIS/USDA export standards. |
| Cold storage for pangasius fish for export. | -22°C to -25°C | 85% – 90% | PIR Panel 125 – 150mm | 12-24 months without protein alteration |
| Cold storage for Chu Cao Lan mangoes | +10°C to +12°C | 85% – 90% | PIR panel 75 – 100mm | 25-35 days for export |
3. Standard B2B Equipment Configuration Recommended by Tan Long
- Mycom (Japan) / Bitzer (Germany) compressor units: This line of screw compressors is specifically designed for large-scale seafood processing plants, with a lifespan of over 20 years.
- Fire-resistant PIR panel enclosure B1/B2 according to QCVN 06:2022/BXD: Ensuring absolute fire safety, the Camlock recessed seal 100% is a tightly sealed and flush-fitting product.
- T-Light 304 Stainless Steel Cold Storage Door: Manufactured exclusively by Tan Long, the surface is made of 304 stainless steel meeting HACCP food hygiene standards, and features a 4-way heated gasket to prevent ice buildup.
- Smart SCADA control panel: Automatically records temperature logs and provides remote monitoring and alerts via smartphone.
4. Estimated Price List for Cold Storage in Dong Thap (B2B)
| Capacity | Warehouse volume | Recommended computer configuration | B2B Technical Estimate |
|---|---|---|---|
| Mango/lotus seed warehouse capacity: 20-50 tons | 100 – 250 m³ | Bitzer semi-enclosed unit, 100mm PIR panel, T-Light stainless steel hinged door. | Detailed cost breakdown based on floor plan. |
| Pangasius fish warehouse capacity: 100-300 tons | 600 – 1,800 m³ | Screw compressor unit, Salt-resistant evaporator, 125-150mm PIR panel, Sliding door | Prepare technical design documents and Bill of Quantities (BOQ). |
| The factory exports 500 – 3,000+ tons. | 3,000 – 18,000+ m³ | Mycom/Bitzer parallel compression station, -40°C deep freezing chamber, SCADA Cloud | Turnkey EPC general contractor |
👉 Field technical support: Tan Long engineers are present in Cao Lanh City, Sa Dec, Thanh Binh, and Lap Vo within a certain period. 24 hours.
5. Proof of Tan Long's Practical Project Capabilities
- Automated warehouse general contractor NECS (102,642 pallets) and AJ Total (31,000 pallets).
- HVAC Partner Nutifood, Saigon Food, Minh Phu Seafood.
6. Standard 7-Step EPC Construction Process
- Field survey of the foundations of the power plant and substation in Dong Thap.
- Thermodynamic calculations and 3D simulation of the temperature field of the warehouse chamber.
- Prepare a transparent Bill of Quantities (BOQ) and commit to providing genuine equipment with CO/CQ certificates.
- Manufacturing of fire-resistant PIR panel enclosures and T-Light sliding doors at Tan Long factory.
- Transportation and direct installation of complete HVAC systems at the factory.
- Nitrogen pressure testing, vacuuming, gas charging, and acceptance testing followed by a 72-hour chamber cooling test.
- Handover of operations, instruction on safety procedures, and warranty activation are available 24/7.
7. Frequently Asked Questions (FAQ)
1. Does the frozen pangasius fillet stored in Tan Long warehouse meet the inspection standards of US Customs?
Yes. The automatic temperature control system ensures the product core reaches -18°C before packaging, and the 304 stainless steel material meets the highest hygiene and safety standards, passing USDA/FSIS inspections.
2. How long does it take to construct a 150-ton cold storage facility for catfish in Sa Dec?
Approximately 20-25 days from the date of site handover, ensuring the handover schedule is met as committed in the EPC contract.
Investment in Cold Storage for Pangasius Fish and Mangoes for Export in Dong Thap Province
Contact Tan Long Engineers today to receive modern cold storage solutions that maximize the preservation of the quality of catfish and other agricultural products from Dong Thap.
Cold Storage Construction Project in Adjacent Areas of the Mekong Delta (Western Vietnam)
Key areas for aquaculture, harvesting, and freezing of seafood (tiger shrimp, catfish), export fruits (durian, mango, dragon fruit, coconut), and cold chain logistics in the Southern Hau River region. Tan Long's engineering team is ready to conduct on-site surveys and provide technical support within 24 hours.
Engineer Nguyen Toan Thinh (Technical Director)
With over 18 years of practical experience in directing, consulting, designing, and constructing heavy industrial refrigeration systems, ASRS automated warehouses, and IQF freezing systems across more than 29 major national projects.
